Basic Info.
After-sales Service
8s Service
Type
Asphalt Mixing Plant
Object
Asphalt Concrete Pavement
Mixing Method
Intermittent Compulsory
Automatic Grade
Automatic
Product Capacity
40～400t/h
Certification
ISO9001: 2000, CE
Specification
37 × 34 × 14m
Product Description
Model LB3000 Asphalt Batch Mix PlantProduct Description
High-quality temperature control, screening, accurate measurement, and uniform mixing ensure that the plant is reliable and stable to provide high-quality asphalt concrete mixture.
Detailed Photos
The basic structure of the mechanical system of the asphalt mixing plant
Asphalt mixing plant connects the relatively independent units to form a system centered on the mixing body. These units mainly include cold bin unit, drying drum, burner, hot aggregate elevator, vibrating screen, metering system, mixer, finished product silo, asphalt heating system, dust removal system, filler system, control system, Pneumatic system, etc., as shown in the figure.
1- cold aggregate supply system; 2- drying drum; 3- dust removal system; 4- filler supply system;
5- hot aggregate elevator;6-Vibrating screen; 7-Hot aggregate bin;
8-Measuring and mixing system; 9-Finished product bin.
Product Parameters
Model | LB3000 Bitumen Hot Mix Plant |
Capacity | 240t/h (under standard working condition) |
Mixer Capacity | 3000kg/batch |
Environment Noise | ≤80db(A) |
Operation | Fully automatic / manual operation |
Voltage | 220V/380V, 50Hz (adjustable) |
Dimensions (L × W × H) | 42 × 30 × 18m |
Advantages of LB3000 Bitumen Hot Mix Plant
High quality
·Accurate temperature control, screening, metering and uniform mixing ensure that the equipment can stably provide high-quality asphalt concrete.
High efficiency
·High productivity: fast and stable belt transmission, high-energy and low-consumption drying heating drum, precise and efficient vibrating screening, large-capacity dual-shaft forced mixer.
·Environmental protection: Optimized combination of two-stage dust removal system, stable and efficient pulse back blowing bag filter, advanced and thorough waste powder humidification treatment system.
·Energy saving: low-pressure atomization burner, electric proportional adjustment, full combustion; drying drum, optimized layout design of blades; optimal matching between the two and the dust removal system, higher thermal efficiency.
High reliability
·Advanced and reliable design, meticulous manufacturing, more than 20 years of trials and hardships, and industrial appraisal under a variety of harsh working conditions have created the high reliability and excellent quality of Daynn asphalt mixing plant.
Specifications Characteristics of LB3000 Bitumen Hot Mix Plant
LB3000 batch asphalt mixing plant is a new generation product developed by our company by absorbing foreign advanced technology and integrating the advantages of various domestic models. The plant adopts advanced three-dimensional design and efficient production and processing technology to ensure the unity of technology and quality. It adopts modular design, compact structure, fast transportation and installation, simple operation, high degree of automation, advanced configuration, reliable performance, low noise, no pollution, and dust emission standards. This product is suitable for pavement construction on high-grade highways, airport roads and other places.
Features:
1. Control system: It adopts the latest generation of human-machine interface control and can be configured with a video industrial monitoring system to monitor the operating status of the equipment in real-time. The components are selected from internationally renowned control components to provide reliable quality assurance. The plant is simple to operate, stable and reliable, and technologically advanced. Full computer Chinese dynamic process interface, full-screen display, real-time monitoring, and alarm; operation starts according to the process, highly automated. The management system can integrate the resource advantages of the mixing plant, optimize and control each link of the production process, increase productivity, and reduce the consumption of energy (electricity, fuel) and other raw materials.
2. Mixing system: adopting European twin-shaft paddle mixing technology to realize large-circulation and three-dimensional mixing, so that the mixture can be uniformly stirred in a short time; wear-resistant blades and liners are made of chromium-molybdenum alloy wear-resistant cast iron; high-speed synchronization is adopted Organization, effectively reducing equipment maintenance links.
3. Weighing system: Asphalt weighing adopts coarse weighing and precise weighing technology, which has higher weighing accuracy; advanced full-computer automatic drop compensation function to ensure more accurate control of the metering system.
4. Combustion drying system: multiple options such as fuel oil, gas, fuel, etc. The drying drum is driven by an internationally well-known reducer, and it runs easily and freely; the material extraction blades are optimized for design, and the heat utilization rate is high; the outside of the drum is provided with an insulation layer to reduce heat loss; the drum discharge port is equipped with a temperature measurement device.
5. Cold aggregate supply system: The aggregate feeder adopts a 3+3 module combination form. Six-stage equipped with speed reducer frequency conversion speed regulation; the entrance of the bin is equipped with a screen and the size of the material door is adjustable. Two sand bins are equipped with silo wall vibrators to prevent material blocking.
6. Vibrating screen system: The international advanced five-layer vibrating screen is driven by dual motors and the excitation force is automatically coupled; the vibrating screen has a bypass bin structure that is more convenient to use and has the ability to efficiently and reliably respond to different types of ingredients.
7. Dust removal system: adopts two-stage dust removal design with one-stage gravity dust removal and two-stage bag filter; selected waterproof and oil-repellent Nomex knitted felt; adopts automatic wind pressure adjustment control system to ensure dust removal quality and environmental protection standards; There is an insulation layer on the outside of the bag filter to avoid condensation on the bag and reduce operating and maintenance costs.
Certifications
Packaging & Shipping
Company Profile
Henan Daynn Road Machinery Co., Ltd. is located in Longsheng Industrial Park, Nanyang City, Henan Province. Covers an area of more than 160 acres and has a workshop of more than 30,000 square meters. It was put into use in 2003 and has become a base for foreign cooperation and product export.
Daynn has passed ISO9001 international quality system certification. It is a high-tech enterprise in Henan Province, an advanced enterprise in reemployment in Henan Province, and a key protected enterprise in Nanyang City.
With the rapid development of highway construction and the increasingly stringent requirements on the quality of high-grade highways, the role of large-scale complete construction equipment and complete maintenance equipment for high-grade highways is becoming increasingly important in highway construction. With its strong scientific research and development capabilities and a complete marketing and service network, Daynn Company is setting sail in the field of road construction machinery manufacturing, showing its glory and creating greater brilliance!
Factory Area
Office
Our Advantages
Comparison item | Other Machinery | Daynn Machinery |
Process flow | The manufacturing is rough and the quality is not guaranteed. | Fine workmanship, guaranteed quality, beautiful appearance and smart |
Standard total power | The standard total power is high, the energy consumption is large, and the cost is high. | Large motors adopt reasonable step-down start, energy saving, consumption reduction, and environmental protection |
Cold aggregate supply system | 1. The cold storage bin has a small storage capacity and requires frequent loading by the loader. 2. The anti-arch and arch-breaking effect is poor, and the material is easy to block. | 1. Modular, integrated grading system, frequency conversion speed regulation, smooth material distribution, no jams, stagnation, and obstruction. 2. There is a replaceable hoarding on the feeding bin, and the capacity can be expanded according to construction needs. 3. The middle filter screen adopts a self-vibrating forced screening type, which effectively removes super-large aggregates and debris |
Drying drum system | The drying drum has no core technology, slow heating, large heat loss, and is easy to float and jump. | 1. The patented technology of the heating zone of the drying drum, the complete set of lifting blades made of special wear-resistant materials, and the unique welding structure and layout make the heating of the mixture more uniform and rapid, and the utilization of thermal efficiency higher. 2. The internal board of the drying drum adopts a patented structure, which has high heat utilization 3. The drying drum has a precise transmission and is not easy to slip, which completely overcomes the drum vibration. |
Burning system | Without core technology, purchasing other brands, the overall energy consumption under standard conditions is too large. | 1. The internal spiral blades near the burner flame are installed in reverse, unique technology, reducing heat loss 2. The pulverized coal combustion device with independent intellectual property rights can save energy for you and is your first choice for reducing production costs. |
Hot aggregate lifting system | Chain structure, easy to break, low lifting efficiency, easy to jam, short life cycle | 1. The design lifting capacity of the aggregate hoist is higher than the standards of similar products of other manufacturers 2. Double-row plate chain structure, high strength, not easy to break |
Vibrating screen system | The eccentric wheel vibrates, the noise is large, the mixing plant is easy to shake, and the screening efficiency is low | 1. Upper vibration structure, dual-axis linear excitation source, compact structure, strong vibration force, good screening effect, low mixing rate, high efficiency, and low noise. 2. The inner bearing of the vibrating screen is used Japanese-made bearings, which are resistant to high temperature, anti-vibration, low noise, and long life. |
Mixing tower system | Long mixing cycle, uneven mixing, easy to spatter, short life of wearing parts | 1. Double-horizontal shafts synchronously drive the mixer to realize large-circulation and three-dimensional mixing, which is rapid, uniform, and efficient 2. The mixing liner, mixing arm, and mixing blade is made of high-strength anti-wear special alloy castings. The service life and performance exceed industry standards. 3. Large-open door unloading mechanism, short unloading time, no dead zone, and less heat loss |
Control system | If a single business computer control system fails, it will cause major losses. | 1. Advanced TCS control system, easy operation 2. Use Omron's latest powerful PLC programmable controller to make the control system run stably and reliably. 3. It can store 200 formulas and call, store, and print various data reports at any time. |
FAQ
- 1. Which countries have your equipment been exported to?
- Malaysia, Thailand, Indonesia, India, Myanmar, Bangladesh, Outer Mongolia, Iraq, Russia, Kyrgyzstan, Kazakhstan, Uzbekistan, Russia, Lebanon, Albania, Nigeria, Chile, etc.
- 2. What is the fuel consumption for producing one ton of thermally mixed finished materials?
- Diesel ≤6.5 kg
- 3. How many workers are required to operate a set of asphalt mixing plants?
- 1 manager, 1-2 operators, 1-2 loader operators, 1 fitter, 1 electrician, 2-3 common workers.
- 4. How many days does it take to install a set of asphalt mixing plants?
- According to local conditions, normally about 15-30 days.
- 5. Do you provide overseas installation and training services?
- Yes, we can send experienced engineers to your country to guide the installation and commissioning, and train your workers on how to operate and maintain the plant, and we can also arrange for personnel to visit our factory on a regular basis.
- 6. How long is the delivery time?
- According to different configurations, we guarantee delivery on time 20-35 days after the deposit arrives.
- 7. Can you send me some parts for free?
- We will supply some common spare parts for free along with the equipment
- 8. How to get to your factory easily?
- Our city has an airport. If you take a plane, you can take off from Guangzhou/Beijing/Shanghai to Nanyang city within 2 hours. You can also fly to Zhengzhou to take the high-speed rail to our city or we will send a car to pick you up.
- 9. Can I visit your factory?
- Of course. We warmly welcome you to visit our factory. We will provide you with five-star quality service.
- 10. How long is the warranty period of your asphalt equipment?
- 12 months after shipment or 2000 working hours, whichever occurs first.
- 11. What payment terms do you accept?
- According to the actual situation, we accept multiple methods such as wire transfer, letter of credit, document against acceptance, document against payment, Western Union, MoneyGram, etc.
- 12. What certificates are available in Machinery?
- For the certificate, we have CE, ISO, Gost, EPA(USA)CCC.
- 13. What about the Minimum Order Quantity?
- The MOQ is 1 pcs.
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