Basic Info.
After-sales Service
8s Service
Type
Asphalt Mixing Plant
Object
Asphalt Concrete Pavement
Mixing Method
Intermittent Compulsory
Automatic Grade
Automatic
Product Capacity
40~400t/h
Certification
ISO9001: 2000, CE
Specification
36 × 18 × 13m
Product Description
Model LB800 Asphalt Batch Mix PlantProduct Description
LB800 asphalt mixing plant can meet the needs of the rapid development of road construction and high-grade road maintenance. It has a high level of large output, fast transportation, and convenient installation, and meets the national environmental protection requirements.
DAYNN LB series asphalt mixing plant is a stationary type hot mix asphalt batching plant.
1. LB series asphalt mixing plant adopts modular structure, 3d drawing software of three-dimensional design, the layout can be combined to form a variety of configuration according to the construction requirements.
2. Smaller occupied working area, compact structure, it solves the difficulties due to lack of space.
3. Simple foundation, easy to be installed and maintain, convenient to transport and transfer.
4. Rational layout, novel, and decent appearance.
5. LB series asphalt plant owns a more accurate weighing system.
6. Energy saving, environment protection, safe and easy to operate.
7. Main reducers/bearing/air system/weighing/PLC can adopt internationally famous brands according to the client's demand.
Detailed Photos
Components of LB series Asphalt Mixing Plant:
1. Cold aggregate feeding system
2. Drying System (Dryer Drum & Burner)
3. Hot Aggregate Elevator
4. Mixing Tower (Vibrator Screen, Hot aggregate bin, Asphalt Mixer, Weighing System)
5. Bitumen Supplying and Heating System
6. Dust Collecting System (Primary Dust Collecting, Secondary Dust Collecting)
7. Electrical Control System
8. Filler (Cement or mineral powder ) Supplying and elevator System
Product Parameters
Model | LB700 Asphalt Mixing Plant |
Capacity | 60t/h (under standard working conditions) |
Mixer Capacity | 700kg/batch |
Environment Noise | ≤80db(A) |
Operation | Fully automatic/manual operation |
Voltage | 220V/380V, 50Hz (adjustable) |
Dimensions (L × W × H) | 36 × 18 × 13m |
Cold Aggregate Feeding System
1. Each hopper is equipped with a belt conveyor controlled by frequency converters. More Energy-saving.
2. Bin-wall vibrators are mounted on the wall of sand hoppers to ensure the materials feeding.
3. A screen on the hopper is to prevent oversize materials from getting into the dryer drum. The feeder bin system is mounted with a pulling switch for personnel safety.
4. Equipped with no aggregate alarm device.
Drying Drum
1.The drum body is designed for high efficiency and energy saving.
2.The drying drum can be equipped with a fully automatic burner (diesel, heavy oil, and gas as fuel options).
3.The steel plates of dryer blades are highly wear-resistant and heat resistant.
4.Driving system of the drum dryer can adopt international brands like Nord or Siemens brand motor and Rossi gearbox according to your requests.
Mixing Tower Assembly1. Hot Aggregate and Filler elevator.
The edge of the bucket is strengthened by the intensified panel, wearable iron rods are fixed at the inlet.
2. Mixing System
The asphalt mixer adopts a special twin shaft design. The mixing arms are symmetrically crossed to ensure high-speed, affection, and mix quality. The liner boards, paddles, and arms are made of high chromium and high molybdenum materials. Easy to be adjusted and changed. German brand Nord motor and gearbox are optional.
3. Vibration Screen
With double vibrating motors and a compulsory vibrating screen, the passing rate reaches up to 95%. 48-hour non-stop inspection with CSI digital vibrating tester is conducted before ex-works. vibrating screen structure adopts reasonable design, started by maintenance-free vibrating motor, easy for replacement of screen mesh and daily maintenance.
4. Weighing System
The weighing system includes aggregate weighing, filler weighing, bitumen weighing. There is an internationally famous brand like Mettler Toledo for your choice.
Dust Collecting System1. Adopting two stages of dust collecting system (gravity filter + baghouse filter)
2. High and low-temperature protection device ensures the system security.
3. The filter bags are made of NOMEX material with high-temperature resistance. The emission can be less than 20 mg/Nm³.
4. Temperature sensors are installed to protect the filter bags from over-heated and moisture condensation.
Control Room and Control System1. Sound insulation, heat insulation
2. Air container, printer.
3. Full-automatic control systems are reliable and convenient to operate.
4. Visual graphics control interface, multi-language choice, more intuitive.
5. Control system adopts SIEMENS PLC and touch screen. Frequency converters, weighing sensors, and low voltage electrical devices can also adopt SIEMENS, Toledo, Schneider or Omron, etc.
Certifications
Packaging & Shipping
Company Profile
Henan Daynn Road Machinery Co., Ltd. is located in Longsheng Industrial Park, Nanyang City, Henan Province. Covers an area of more than 160 acres and has a workshop of more than 30,000 square meters. It was put into use in 2003 and has become a base for foreign cooperation and product export.
Daynn has passed ISO9001 international quality system certification. It is a high-tech enterprise in Henan Province, an advanced enterprise in reemployment in Henan Province, and a key protected enterprise in Nanyang City.
With the rapid development of highway construction and the increasingly stringent requirements on the quality of high-grade highways, the role of large-scale complete construction equipment and complete maintenance equipment for high-grade highways is becoming increasingly important in highway construction. With its strong scientific research and development capabilities and a complete marketing and service network, Daynn Company is setting sail in the field of road construction machinery manufacturing, showing its glory and creating greater brilliance!
Factory Area
Office
Our Advantages
Comparison item | Other Machinery | Daynn Machinery |
Process flow | The manufacturing is rough and the quality is not guaranteed. | Fine workmanship, guaranteed quality, beautiful appearance and smart |
Standard total power | The standard total power is high, the energy consumption is large, and the cost is high. | Large motors adopt reasonable step-down start, energy saving, consumption reduction, and environmental protection |
Cold aggregate supply system | 1. The cold storage bin has a small storage capacity and requires frequent loading by the loader. 2. The anti-arch and arch-breaking effect is poor, and the material is easy to block. | 1. Modular, integrated grading system, frequency conversion speed regulation, smooth material distribution, no jams, stagnation, and obstruction. 2. There is a replaceable hoarding on the feeding bin, and the capacity can be expanded according to construction needs. 3. The middle filter screen adopts a self-vibrating forced screening type, which effectively removes super-large aggregates and debris |
Drying drum system | The drying drum has no core technology, slow heating, large heat loss, and is easy to float and jump. | 1. The patented technology of the heating zone of the drying drum, the complete set of lifting blades made of special wear-resistant materials, and the unique welding structure and layout make the heating of the mixture more uniform and rapid, and the utilization of thermal efficiency higher. 2. The internal board of the drying drum adopts a patented structure, which has high heat utilization 3. The drying drum has a precise transmission and is not easy to slip, which completely overcomes the drum vibration. |
Burning system | Without core technology, purchasing other brands, the overall energy consumption under standard conditions is too large. | 1. The internal spiral blades near the burner flame are installed in reverse, unique technology, reducing heat loss 2. The pulverized coal combustion device with independent intellectual property rights can save energy for you and is your first choice for reducing production costs. |
Hot aggregate lifting system | Chain structure, easy to break, low lifting efficiency, easy to jam, short life cycle | 1. The design lifting capacity of the aggregate hoist is higher than the standards of similar products of other manufacturers 2. Double-row plate chain structure, high strength, not easy to break |
Vibrating screen system | The eccentric wheel vibrates, the noise is large, the mixing plant is easy to shake, and the screening efficiency is low | 1. Upper vibration structure, dual-axis linear excitation source, compact structure, strong vibration force, good screening effect, low mixing rate, high efficiency, and low noise. 2. The inner bearing of the vibrating screen is used Japanese-made bearings, which are resistant to high temperature, anti-vibration, low noise, and long life. |
Mixing tower system | Long mixing cycle, uneven mixing, easy to spatter, short life of wearing parts | 1. Double-horizontal shafts synchronously drive the mixer to realize large-circulation and three-dimensional mixing, which is rapid, uniform, and efficient 2. The mixing liner, mixing arm, and mixing blade is made of high-strength anti-wear special alloy castings. The service life and performance exceed industry standards. 3. Large-open door unloading mechanism, short unloading time, no dead zone, and less heat loss |
Control system | If a single business computer control system fails, it will cause major losses. | 1. Advanced TCS control system, easy operation 2. Use Omron's latest powerful PLC programmable controller to make the control system run stably and reliably. 3. It can store 200 formulas and call, store, and print various data reports at any time. |
FAQ
- 1. Which countries have your equipment been exported to?
- Malaysia, Thailand, Indonesia, India, Myanmar, Bangladesh, Outer Mongolia, Iraq, Russia, Kyrgyzstan, Kazakhstan, Uzbekistan, Russia, Lebanon, Albania, Nigeria, Chile, etc.
- 2. What is the fuel consumption for producing one ton of thermally mixed finished materials?
- Diesel ≤6.5 kg
- 3. How many workers are required to operate a set of asphalt mixing plants?
- 1 manager, 1-2 operators, 1-2 loader operators, 1 fitter, 1 electrician, 2-3 common workers.
- 4. How many days does it take to install a set of asphalt mixing plants?
- According to local conditions, normally about 15-30 days.
- 5. Do you provide overseas installation and training services?
- Yes, we can send experienced engineers to your country to guide the installation and commissioning, and train your workers on how to operate and maintain the plant, and we can also arrange for personnel to visit our factory on a regular basis.
- 6. How long is the delivery time?
- According to different configurations, we guarantee delivery on time 20-35 days after the deposit arrives.
- 7. Can you send me some parts for free?
- We will supply some common spare parts for free along with the equipment
- 8. How to get to your factory easily?
- Our city has an airport. If you take a plane, you can take off from Guangzhou/Beijing/Shanghai to Nanyang city within 2 hours. You can also fly to Zhengzhou to take the high-speed rail to our city or we will send a car to pick you up.
- 9. Can I visit your factory?
- Of course. We warmly welcome you to visit our factory. We will provide you with five-star quality service.
- 10. How long is the warranty period of your asphalt equipment?
- 12 months after shipment or 2000 working hours, whichever occurs first.
- 11. What payment terms do you accept?
- According to the actual situation, we accept multiple methods such as wire transfer, letter of credit, document against acceptance, document against payment, Western Union, MoneyGram, etc.
- 12. What certificates are available in Machinery?
- For the certificate, we have CE, ISO, Gost, EPA(USA)CCC.
- 13. What about the Minimum Order Quantity?
- The MOQ is 1 pcs.