Basic Info.
After-sales Service
8s Service
Type
Asphalt Mixing Plant
Object
Asphalt Concrete Pavement
Mixing Method
Intermittent Compulsory
Automatic Grade
Automatic
Product Capacity
40～400t/h
Certification
ISO9001: 2000, CE
Specification
37 × 34 × 14m
Product Description
Model LB1000 Asphalt Batch Mix PlantProduct Description
LB1000 asphalt mixing plant is a product of contemporary international advanced level developed and produced by our company according to market demand. It is characterized by adopting modular structure, fast transportation, convenient installation, compact structure, small floor space, and high-cost performance. The plant will not exceed 25 days from installation to formal production. The series of products are equipped with advanced automatic control and monitoring systems to make the equipment more reliable. The modular structure is designed in accordance with the national highway transportation regulations, and at the same time conforms to the railway transportation regulations, safe and fast.
Detailed Photos
Product Parameters
Model | LB1000 |
Capacity | 90t/h (under standard working conditions) |
Mixer Capacity | 1100kg/batch |
Environment Noise | ≤80db(A) |
Operation | Fully automatic/manual operation |
Voltage | 220V/380V, 50Hz (adjustable) |
Dimensions (L × W × H) | 37 × 34 × 14m |
Cold aggregate system
Each bin is fed by a belt feeder controlled by a frequency conversion speed motor, which can realize single-bucket adjustment and overall proportional adjustment, with accurate primary distribution and low energy consumption. The sand bin is equipped with a silo wall vibrator for reliable material supply. The pulley adopts a specially designed "self-cleaning" roller, and the surface of the driving roller is glued to prevent the belt from slipping. The belt feeding system adopts a special anti-wear and anti-pinch design and is equipped with high wear-resistant rib belts, which are safe, reliable, and long in life. The batching system can conveniently change the layout and feeding direction according to the user's site requirements
Drying Drum System :
The drying system is mainly composed of a drying drum, main burner, and fuel supply system. The drying drum adopts four decelerating motors, which are respectively connected with four friction wheels through a cross-head universal coupling, which has the advantages of installation error compensation, high transmission efficiency, and stable transmission. The drying drum is specially designed for the internal material-lifting blades, and the outside has an insulation layer so that more heat can be transferred to the aggregate. The exhaust temperature at the tail of the drum is lower than 120ºC, and the thermal efficiency is higher. The structure is compact and easy to adjust; diesel, heavy oil, residual oil, combustible gas, coal powder, and other fuels can be used, which has good economy and adaptability. The advanced infrared temperature measurement and temperature control system ensures the accuracy and reliability of temperature control.
Mixing system
Aggregate weighing adopts the unique "secondary" weighing, which can realize coarse-fine weighing or direct fine weighing to ensure the weighing accuracy of various gradations. Asphalt is sprayed into the mixer at multiple points using a spray pump. The filler is conveyed into the mixer at multiple points by screw, thereby shortening the mixing time and improving the mixing efficiency. The liner and blades are made of high-strength wear-resistant cast iron, with a life span of more than 100,000 batches. The material door adopts a double-cylinder-operated rotary discharge door, which has a short discharge time and a good sealing effect. The drive of the agitator is driven by a double reduction motor, and the gears are synchronized.
Control System
The control system has the international advanced level, adopting the electrical components, programmable controllers, and computers of internationally famous brands. Stable performance, easy to use, and reliable. Automatic, semi-automatic, and manual control of weighing, mixing, discharging, feeding truck operation, stop, etc. in the production process through computers and programmable controllers, and setting and modifying the ratio of asphalt mixture through computer screens. It can realize dynamic display and recording of weighing process, and print production records.
Certifications
Packaging & Shipping
Company Profile
Henan Daynn Road Machinery Co., Ltd. is located in Longsheng Industrial Park, Nanyang City, Henan Province. Covers an area of more than 160 acres and has a workshop of more than 30,000 square meters. It was put into use in 2003 and has become a base for foreign cooperation and product export.
Daynn has passed ISO9001 international quality system certification. It is a high-tech enterprise in Henan Province, an advanced enterprise in reemployment in Henan Province, and a key protected enterprise in Nanyang City.
With the rapid development of highway construction and the increasingly stringent requirements on the quality of high-grade highways, the role of large-scale complete construction equipment and complete maintenance equipment for high-grade highways is becoming increasingly important in highway construction. With its strong scientific research and development capabilities and a complete marketing and service network, Daynn Company is setting sail in the field of road construction machinery manufacturing, showing its glory and creating greater brilliance!
Factory Area
Office
Our Advantages
Comparison item | Other Machinery | Daynn Machinery |
Process flow | The manufacturing is rough and the quality is not guaranteed. | Fine workmanship, guaranteed quality, beautiful appearance and smart |
Standard total power | The standard total power is high, the energy consumption is large, and the cost is high. | Large motors adopt reasonable step-down start, energy saving, consumption reduction, and environmental protection |
Cold aggregate supply system | 1. The cold storage bin has a small storage capacity and requires frequent loading by the loader. 2. The anti-arch and arch-breaking effect is poor, and the material is easy to block. | 1. Modular, integrated grading system, frequency conversion speed regulation, smooth material distribution, no jams, stagnation, and obstruction. 2. There is a replaceable hoarding on the feeding bin, and the capacity can be expanded according to construction needs. 3. The middle filter screen adopts a self-vibrating forced screening type, which effectively removes super-large aggregates and debris |
Drying drum system | The drying drum has no core technology, slow heating, large heat loss, and is easy to float and jump. | 1. The patented technology of the heating zone of the drying drum, the complete set of lifting blades made of special wear-resistant materials, and the unique welding structure and layout make the heating of the mixture more uniform and rapid, and the utilization of thermal efficiency higher. 2. The internal board of the drying drum adopts a patented structure, which has high heat utilization 3. The drying drum has a precise transmission and is not easy to slip, which completely overcomes the drum vibration. |
Burning system | Without core technology, purchasing other brands, the overall energy consumption under standard conditions is too large. | 1. The internal spiral blades near the burner flame are installed in reverse, unique technology, reducing heat loss 2. The pulverized coal combustion device with independent intellectual property rights can save energy for you and is your first choice for reducing production costs. |
Hot aggregate lifting system | Chain structure, easy to break, low lifting efficiency, easy to jam, short life cycle | 1. The design lifting capacity of the aggregate hoist is higher than the standards of similar products of other manufacturers 2. Double-row plate chain structure, high strength, not easy to break |
Vibrating screen system | The eccentric wheel vibrates, the noise is large, the mixing plant is easy to shake, and the screening efficiency is low | 1. Upper vibration structure, dual-axis linear excitation source, compact structure, strong vibration force, good screening effect, low mixing rate, high efficiency, and low noise. 2. The inner bearing of the vibrating screen is used Japanese-made bearings, which are resistant to high temperature, anti-vibration, low noise, and long life. |
Mixing tower system | Long mixing cycle, uneven mixing, easy to spatter, short life of wearing parts | 1. Double-horizontal shafts synchronously drive the mixer to realize large-circulation and three-dimensional mixing, which is rapid, uniform, and efficient 2. The mixing liner, mixing arm, and mixing blade is made of high-strength anti-wear special alloy castings. The service life and performance exceed industry standards. 3. Large-open door unloading mechanism, short unloading time, no dead zone, and less heat loss |
Control system | If a single business computer control system fails, it will cause major losses. | 1. Advanced TCS control system, easy operation 2. Use Omron's latest powerful PLC programmable controller to make the control system run stably and reliably. 3. It can store 200 formulas and call, store, and print various data reports at any time. |
FAQ
- 1. Which countries have your equipment been exported to?
- Malaysia, Thailand, Indonesia, India, Myanmar, Bangladesh, Outer Mongolia, Iraq, Russia, Kyrgyzstan, Kazakhstan, Uzbekistan, Russia, Lebanon, Albania, Nigeria, Chile, etc.
- 2. What is the fuel consumption for producing one ton of thermally mixed finished materials?
- Diesel ≤6.5 kg
- 3. How many workers are required to operate a set of asphalt mixing plants?
- 1 manager, 1-2 operators, 1-2 loader operators, 1 fitter, 1 electrician, 2-3 common workers.
- 4. How many days does it take to install a set of asphalt mixing plants?
- According to local conditions, normally about 15-30 days.
- 5. Do you provide overseas installation and training services?
- Yes, we can send experienced engineers to your country to guide the installation and commissioning, and train your workers on how to operate and maintain the plant, and we can also arrange for personnel to visit our factory on a regular basis.
- 6. How long is the delivery time?
- According to different configurations, we guarantee delivery on time 20-35 days after the deposit arrives.
- 7. Can you send me some parts for free?
- We will supply some common spare parts for free along with the equipment
- 8. How to get to your factory easily?
- Our city has an airport. If you take a plane, you can take off from Guangzhou/Beijing/Shanghai to Nanyang city within 2 hours. You can also fly to Zhengzhou to take the high-speed rail to our city or we will send a car to pick you up.
- 9. Can I visit your factory?
- Of course. We warmly welcome you to visit our factory. We will provide you with five-star quality service.
- 10. How long is the warranty period of your asphalt equipment?
- 12 months after shipment or 2000 working hours, whichever occurs first.
- 11. What payment terms do you accept?
- According to the actual situation, we accept multiple methods such as wire transfer, letter of credit, document against acceptance, document against payment, Western Union, MoneyGram, etc.
- 12. What certificates are available in Machinery?
- For the certificate, we have CE, ISO, Gost, EPA(USA)CCC.
- 13. What about the Minimum Order Quantity?
- The MOQ is 1 pcs.
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